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DIY Grain Mill

Posted: Thu Aug 08, 2013 11:15 am
by gwcr
When I went from Extract to BIAB a while ago, I wanted to be able to crush my own grains. TJthebest had a thread on the old MB site where he converted a pasta/modeling clay roller into a grain mill. There is also a huge thread on HBT about doing this as well. This was definitely my next project. Picked up the pasta roller from Joanne's. Printed a 50% off coupon from the net. Total cost was $13.40 with tax. This really was a fun project. I made it out of a 2’x4’ piece of plywood, and it rests on a plastic container. All the joints are connected with glue and brads. This thing is solid!

First I roughed up the rollers with a concrete drill bit. I really got after it to the point where there were metal shavings flying everywhere. This took about 10 minutes with my electric drill. I had started with my cordless, but there just wasn’t enough staying power so I switched.

Then I removed the roller base and took the roller apart. Swapped out some longer bolts for the feet, so I could mount it securely to the plywood base, and tightened up everything from the factory (some things were a bit loose). After a test mount, I cut a hole for the grain to fall through and re-mounted.
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Then it was on to the hopper. The hopper ended up being about 17” high x 14” wide x 7” deep. It can hold about 15lbs of grain. I cut an access slot for the roller adjusting wheel and a hole for the handle. I also mounted some smaller pieces of wood to the base to keep stray grain from escaping. I will probably also add some plastic to the ends to contain the grain dust and debris.
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I decided to add four roller catches to attach the hopper to the base. This way, I have easy access to the rollers if I need to rough them up some more down the road (or replace it with another $14 pasta roller).
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Lastly, it was time for the test crush. I loaded up the hopper with about 1/2lb of pale malt that I had left over from my first BIAB. A 3/8” spade bit fits nicely into where the crank handle would normally be, and I powered that with my cordless drill. 10 seconds later, I had crushed grain in the container!
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Fast forward about 2 years and I've probably put 75lbs or so of grain through the mill (haven't brewed as much as I want to). Still going strong. I am going to rough up the rollers again before the next batch and tighten things up again. Other than that, I haven't done any maintenance on this thing. I did switch from powering with the cordless to a corded drill though. Would like to build a more permanent stand and motorize, but that is down the road a bit.

Love this Hobby!! :give:

Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 11:20 am
by philm00x
damn, that's an intense setup!

Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 11:29 am
by jivex5k
Awesome writeup, thanks for sharing!

Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 3:24 pm
by jimjohson
cool i need to remember this

Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 3:25 pm
by gwcr
Thanks guys! It was fun to make, and even more fun to use!!

:drinks:

Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 5:45 pm
by haerbob3
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Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 5:48 pm
by haerbob3
SORRY!! previous has wrong image NICE!!

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Re: DIY Grain Mill

Posted: Thu Aug 08, 2013 6:23 pm
by gwcr
Ha! No worries. Bring on the dancing girls!

Re: DIY Grain Mill

Posted: Sat Aug 10, 2013 10:42 am
by Gymrat
Really nice.

Re: DIY Grain Mill

Posted: Sat Aug 10, 2013 10:46 am
by BigPapaG
Very Cool!

:cool:

Re: DIY Grain Mill

Posted: Sat Aug 10, 2013 6:57 pm
by FrozenInTime
Nice! I'm gonna have to remember this, esp. since I'm being told my grain mill is crushing it too fine. I get too much flour.

IF you crush 10 pounds, how much flour do you get?

Re: DIY Grain Mill

Posted: Sun Aug 11, 2013 10:28 am
by gwcr
Just did a little over 10 lbs yesterday. Got a little flour, but not much. Maybe around 1/2 cup or so.

Re: DIY Grain Mill

Posted: Fri Aug 16, 2013 7:53 pm
by mtsoxfan
do you rough up the rollers to drag in the grain? any close ups pf rollers?

Re: DIY Grain Mill

Posted: Fri Aug 16, 2013 9:22 pm
by gwcr
I roughed them up with a concrete bit when I first built it. I've milled probably around 90 lbs now since my last batch. Should probably rough them up again, but I can go through 10-12lbs in about 10 minutes. I don't have any closeups handy, but will take some soon.

Re: DIY Grain Mill

Posted: Thu Aug 22, 2013 12:02 pm
by DaYooper
Wow, glad I gandered at this "old" thread. SWMBO was garage sailing a few months ago and picked me up a pasta maker since Ive always wanted one. That is, until I found out just how much work it actually is. Hmmmmm, it just might have found a new home....