Today it was 38 degrees in my brewery when I started my mash. I started at 152 degrees at 8:30. At 10:30 when I came to take my first runnings the temperature in my brewery was 42 degrees, the temperature of my mash was 151. The grain and water combined was at the 5 gallon marker on my 10 gallon cooler. I have the hollow plastic lid and I took no precautions to maintain temperature other than tightening the lid on.
This is a shot of the head space I had.
My point here is that there has been much discussion on head space in mash tuns, some say go with a 5 gallon cooler to minimize head space, others put a blanket on the lid, someone else mentioned putting foil on their mash to hold the temperature. I say none of that matters. I doubt very many people are mashing in as cold of temperatures as I do. And I only lost 1 degree in 2 hours in a very chilly environment. In my opinion if you are in the market for a cooler buy the 10 gallon one. That way if you ever decide you want to make a bigger beer you can. Or if you ever decide you want to go to 10 gallon batches it is one less thing you have to buy. Head space is obviously not a significant issue in maintaining mash temperatures.
Second Mash Tun Experiment
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Re: Second Mash Tun Experiment
Cool beans. Thanks for posting those results. I'm pretty happy with my 7G cooler and I can't see going any larger because I don't have the set up to boil more than ~7G for a 5G batch right now but it's good to know about the head space because I do plan on doing some 2.5 or 3G batches in mine.